Delays or Disruptions Ahead? Ioneer’s Rhyolite Ridge Faces Legal and Market Risks

Ioneer Ltd has closed a $996 million loan from the U.S. Department of Energy to accelerate its Rhyolite Ridge Lithium-Boron Project in Nevada, following key federal permitting milestones. Construction is targeted for 2025, promising to boost domestic critical mineral supply and create hundreds of jobs.

  • Closed upsized US$996 million loan from U.S. Department of Energy
  • Received final federal permit from Bureau of Land Management
  • Targeted construction start in 2025 with commercial production by 2028
  • Project to quadruple U.S. domestic lithium supply and create 850 jobs
  • Joint venture funding agreement with Sibanye-Stillwater progressing
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Strategic Financing Boosts Critical Mineral Project

Ioneer Ltd (ASX: INR, Nasdaq: IONR) has taken a significant step forward in developing its Rhyolite Ridge Lithium-Boron Project in Esmeralda County, Nevada, by closing an upsized US$996 million loan from the U.S. Department of Energy (DOE) in January 2025. This financing, part of the DOE’s Advanced Technology Vehicles Manufacturing program, underscores the strategic importance of securing domestic sources of lithium and boron, two critical minerals essential for electric vehicle batteries and advanced manufacturing.

The loan, which increased by US$268 million from the initial conditional commitment in January 2023, will support the construction of an on-site processing facility. Ioneer’s Executive Chairman James D. Calaway emphasized the project’s role in strengthening the U.S. supply chain amid global dependencies on China and Turkey for lithium and boron, respectively.

Permitting Milestones Clear Path to Construction

In October 2024, Ioneer achieved a major regulatory milestone when the Bureau of Land Management (BLM) issued a favorable Record of Decision (ROD), completing the National Environmental Policy Act (NEPA) process. This federal permit authorizes the Plan of Operations and allows the company to proceed toward a Final Investment Decision (FID) and construction commencement.

Complementing federal approvals, the State of Nevada Department of Environmental Protection granted the Reclamation Permit, approving the Plan of Operations and Phase I Reclamation Plan. These permits collectively position Rhyolite Ridge as construction-ready, with Ioneer targeting a 2025 start and commercial production by 2028.

Economic and Market Impact

Once operational, Rhyolite Ridge is expected to quadruple the United States’ domestic lithium supply, powering approximately 370,000 electric vehicles annually. The project will generate an estimated 500 construction jobs and 350 permanent high-paying roles, contributing millions in tax revenue to Esmeralda County and supporting rural economic development.

Market dynamics remain challenging, with lithium prices under pressure due to a current surplus. However, demand forecasts remain robust, driven by global electric vehicle growth, particularly in China. Industry analysts predict lithium demand to more than double by 2034, with supply deficits anticipated to emerge as early as 2026, underscoring the strategic timing of Rhyolite Ridge’s development.

Joint Venture and Project Development Progress

Ioneer is progressing a joint venture agreement with Sibanye-Stillwater, which plans to invest US$490 million for a 50% stake in the project. The FID is contingent on closing this agreement alongside securing additional funding. Engineering efforts are advancing with a Class 2 capital estimate nearing completion, a critical step toward finalizing the Approved Feasibility Study and moving into construction.

Environmental stewardship remains a priority, with ongoing compliance to state permits and active engagement with local communities and Tribal Nations. Ioneer is also advancing research on its EcoPro Lithium Clay Project, aiming to optimize lithium extraction processes.

Looking Ahead

With federal permits in hand and substantial financing secured, Ioneer is poised to transform Rhyolite Ridge from a promising resource into a cornerstone of America’s critical mineral supply chain. The coming months will be pivotal as the company finalizes joint venture arrangements, updates resource estimates, and prepares for construction.

Bottom Line?

Ioneer’s progress signals a turning point for U.S. critical mineral independence, but execution risks and market volatility remain key watchpoints.

Questions in the middle?

  • Will Ioneer and Sibanye-Stillwater finalize their joint venture agreement on schedule?
  • How will lithium and boron market prices evolve as Rhyolite Ridge approaches production?
  • What impact will ongoing legal challenges and environmental concerns have on project timelines?