Amaero has successfully qualified its C103 and Ti64 metal powders through a collaboration with Auburn University’s NCAME, meeting Velo3D’s standards and paving the way for initial commercial shipments in FY2026.
- Amaero’s C103 and Ti64 powders meet Velo3D’s qualification standards
- Collaboration with Auburn University’s NCAME enhances powder development
- Initial purchase orders for 500 kg each of C103 and Ti64 powders scheduled for FY2026
- Focus on aerospace and defense additive manufacturing applications
- Amaero leverages advanced atomisation technology for cost-effective production
Strategic Collaboration Advances Powder Qualification
Amaero Ltd (ASX:3DA) has announced a significant milestone in its additive manufacturing journey by satisfying Velo3D’s qualification conditions for its C103 and Ti64 metal powders. This achievement follows rigorous testing conducted by Auburn University’s National Center for Additive Manufacturing Excellence (NCAME), a leading US-based research institution specializing in powder characterisation and additive manufacturing standards.
The collaboration with NCAME not only validated Amaero’s powders against stringent aerospace industry standards such as ASTM F3001 and AMS7015 but also provided critical insights to continuously improve powder quality through advanced atomisation and gas atomisation technologies. This partnership underscores Amaero’s commitment to delivering high-quality, traceable spherical powders tailored for demanding aerospace and defense applications.
Enabling Commercial Shipments and Market Growth
With qualification hurdles cleared ahead of the November 2025 deadline, Amaero is poised to fulfill initial purchase orders totaling 1,000 kilograms of powder, split evenly between C103 and Ti64, scheduled for delivery in the first quarter of FY2026. These shipments mark a critical step in scaling Amaero’s domestic US production capabilities, which the company touts as the largest and lowest-cost for refractory and titanium alloy powders in the country.
Velo3D, a pioneer in metal additive manufacturing hardware and software, praised the accelerated qualification process, highlighting the strategic partnership’s role in supporting aerospace and defense projects reliant on high-performance metal powders. The integration of Amaero’s powders into Velo3D’s production floor signals growing confidence in domestic supply chains for advanced manufacturing components.
Looking Ahead – Scaling and Cost Efficiency
Amaero’s Chairman and CEO, J. Hank Holland, emphasized the importance of a robust domestic ecosystem encompassing OEMs, part manufacturers, and powder producers to unlock the full potential of metal additive manufacturing. The company’s investment in proprietary atomisation technology and continuous improvement initiatives aims to enhance production scalability and reduce unit costs, critical factors for broader industry adoption.
As Amaero embarks on further development of refractory alloys and expands its production footprint, the ongoing collaboration with Auburn University’s NCAME will remain central to refining powder characteristics and ensuring compliance with evolving industry standards. This synergy between research excellence and manufacturing innovation positions Amaero as a key player in the US additive manufacturing supply chain.
Bottom Line?
Amaero’s powder qualification breakthrough sets the stage for scaling US additive manufacturing supply chains amid rising aerospace demand.
Questions in the middle?
- How will Amaero manage production scale and cost reductions beyond initial shipments?
- What are the timelines and prospects for qualifying additional refractory alloys?
- How might evolving aerospace standards impact Amaero’s powder development roadmap?