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Margin Squeeze Hits BlueScope Steel as Raw Material Costs Rise and Spreads Narrow

Materials By Maxwell Dee 3 min read

BlueScope Steel’s FY2025 results reveal a dip in revenue and earnings amid challenging market conditions, yet the company maintains robust cash flow and advances its sustainability agenda.

  • Total revenue declined to $16.3 billion from $17.1 billion in FY2024
  • Underlying EBIT halved to $738 million reflecting margin compression
  • Steel despatch volumes increased despite pricing and cost headwinds
  • Strong operating cash flow of $1.41 billion supports ongoing capital projects
  • Sustainability initiatives target net zero emissions by 2050 with major investments underway
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Financial Performance Overview

BlueScope Steel Limited reported its FY2025 financial results showing a notable decline in total revenue and earnings before interest and tax (EBIT) compared to the prior year. Total revenue fell to $16.3 billion from $17.1 billion in FY2024, while underlying EBIT dropped sharply from $1.34 billion to $738 million. This contraction reflects significant margin pressures driven by softer steel price spreads and elevated raw material costs, despite an increase in steel despatch volumes to 8.58 million tonnes.

Segment Performance and Market Dynamics

The company’s diversified operations across Australia, North America, Asia, and New Zealand experienced mixed outcomes. Australian Steel Products saw volume growth but faced margin compression due to lower domestic prices and higher raw material expenses. North Star BlueScope Steel in the US maintained strong EBITDA and cash generation, though underlying EBIT declined amid raw material cost volatility. The Buildings and Coated Products segments in North America and Asia also reported earnings declines, influenced by fluctuating prices and currency translation effects.

Cash Flow and Capital Investment

Despite earnings challenges, BlueScope generated robust net operating cash flow of $1.41 billion after capital expenditure, underscoring operational resilience. The company invested approximately $1.2 billion in major projects including the No.6 Blast Furnace relining at Port Kembla, expansion of metal coating capacity in Western Sydney, and upgrades to the Port Kembla Plate Mill. These investments aim to enhance capacity, efficiency, and environmental performance.

Sustainability and Strategic Outlook

BlueScope reaffirmed its commitment to sustainability, targeting net zero greenhouse gas emissions by 2050. The company is advancing climate action through projects like the NeoSmelt direct reduced iron pilot plant and electric arc furnace installation in New Zealand. Health and safety improvements and social impact programs remain priorities, with ongoing supplier engagement to promote responsible sourcing. BlueScope’s approach balances operational efficiency with environmental stewardship amid evolving market and regulatory landscapes.

Macroeconomic Sensitivities and Risks

The results highlight BlueScope’s exposure to steel price spreads, raw material cost fluctuations, and foreign exchange rates, with detailed sensitivities provided. While current spreads are at cyclical lows, any improvement could offer meaningful upside. However, uncertainties remain around commodity markets and global economic conditions, which could impact future performance.

Bottom Line?

BlueScope’s FY2025 results underscore the steelmaker’s resilience amid margin pressures, with cash flow strength and sustainability investments positioning it for the next phase of growth.

Questions in the middle?

  • How will BlueScope manage raw material cost volatility going forward?
  • What is the timeline and expected impact of the NeoSmelt pilot plant on emissions and costs?
  • How sensitive are BlueScope’s earnings to fluctuations in steel price spreads and currency movements?