How MPW’s Powder Partnership with Austal USA Could Transform US Navy Manufacturing

Metal Powder Works has formalized a partnership with Austal USA to develop custom metal powders for US Navy additive manufacturing, positioning MPW within a critical defense supply chain.

  • MPW signs Powder Partnership Agreement with Austal USA
  • Co-development of custom metal powders using patented DirectPowder™ Process
  • Supports US Navy additive manufacturing programs at Danville, Virginia
  • Partnership aims for commercial offtake agreement for ongoing supply
  • Strengthens US domestic defense manufacturing supply chain
An image related to Metal Powder Works Limited
Image source middle. ©

A Strategic Alliance in Defense Manufacturing

Metal Powder Works Limited (ASX, MPW) has taken a significant step forward by signing a Powder Partnership Agreement with Austal USA LLC, a subsidiary of Australia's largest shipbuilder, Austal Limited (ASX, ASB). This collaboration formalizes an existing commercial relationship and sets the stage for expanded cooperation in supplying custom metal powders tailored for additive manufacturing applications within the US Navy.

The partnership leverages MPW's patented DirectPowder™ Process, a unique powder production technology capable of fine-tuning metal powders to meet precise application requirements. This innovation is particularly valuable for Austal USA’s additive manufacturing operations, including those at the US Navy's Additive Manufacturing Center of Excellence (AM CoE) in Danville, Virginia, a facility dedicated to advancing naval vessel construction and sustainment through cutting-edge manufacturing techniques.

Enhancing the US Navy Supply Chain

By integrating MPW’s DirectPowder technology into the US Navy’s supply chain, the partnership addresses critical challenges such as supply chain resilience and cost competitiveness. MPW’s ability to produce custom alloys, including copper-nickel variants that meet stringent Navy specifications, introduces a new domestic source of high-performance metal powders. This diversification reduces reliance on single suppliers and aligns with the Department of Defense’s broader investment strategy in additive manufacturing capabilities.

Both companies manufacture within the United States, reinforcing domestic industrial base capabilities essential for national defense. Austal USA, which operates the Navy’s flagship additive manufacturing facility, stands at the forefront of deploying these advanced manufacturing solutions across submarine and surface fleet programs, further underscoring the strategic importance of this partnership.

Looking Ahead, Commercial and Strategic Implications

Following the development and testing phase, MPW and Austal USA plan to negotiate a commercial offtake agreement that will define minimum annual volumes, pricing, and delivery schedules. This agreement could provide MPW with a stable revenue stream and deeper integration into the defense manufacturing ecosystem.

For MPW, this partnership not only validates its innovative powder production technology but also positions the company as a key player in a rapidly evolving sector where additive manufacturing is becoming increasingly critical. The collaboration highlights the growing importance of tailored materials in defense applications and the strategic value of domestic supply chains in an era of geopolitical uncertainty.

Bottom Line?

MPW’s partnership with Austal USA marks a pivotal moment in securing a foothold within the US Navy’s additive manufacturing supply chain, with commercial and strategic benefits on the horizon.

Questions in the middle?

  • What are the projected volumes and timelines for the commercial offtake agreement?
  • How will MPW’s DirectPowder technology impact cost and performance compared to existing powder suppliers?
  • Could this partnership lead to further collaborations within other US Department of Defense programs?