AML3D’s $9.9M US Military Contract Raises Stakes in Additive Manufacturing Race

A Major Win in US Defence Manufacturing

AML3D Limited (ASX:AL3) has announced a significant contract win with Newport News Shipbuilding (NNS), a division of Huntington Ingalls Industries (HII), the largest military shipbuilder in the United States. The order, valued at approximately AU$9.9 million, covers four custom ARCEMY X 6700 additive manufacturing systems, marking a substantial expansion of AML3D’s presence in the US defence sector.

With this order, NNS will increase its fleet of ARCEMY X systems to six, underscoring the growing reliance on AML3D’s advanced metal 3D printing technology for ship component fabrication and replacement. The ARCEMY X systems are tailored to meet heavy capacity build requirements, featuring an ~11,000kg positioner that enhances their capability to produce large-scale, high-quality components.

Strategic Expansion and Operational Scale-Up

The systems will be supplied from AML3D’s newly established US Technology Centre in Ohio, with installations expected to be completed and operational by the third quarter of FY2027. This milestone aligns with AML3D’s broader strategy to scale up its US operations, supported by a planned $12 million investment to expand production capabilities.

CEO Sean Ebert highlighted the order as a clear signal of strong demand within the US defence market, reflecting confidence in AML3D’s technology and its potential to streamline manufacturing processes. The company’s Wire Additive Manufacturing (WAM®) process, which powers the ARCEMY® systems, offers notable advantages including reduced lead times, higher component standards, and significant environmental benefits compared to traditional manufacturing methods.

Beyond Defence: Diversifying Market Reach

While the US Navy contracts remain a core focus, AML3D is also targeting growth in other sectors such as marine, energy, aerospace, and oil & gas. The company has already made inroads with the Tennessee Valley Authority, the largest public utility in the US, and is monitoring emerging demand in the UK and European markets. This diversification strategy could position AML3D as a key player across multiple industrial verticals leveraging advanced additive manufacturing.

AML3D’s technology is increasingly recognised for its ability to deliver on-demand, point-of-need manufacturing solutions that are both cost-effective and environmentally sustainable. As global industries seek to modernise supply chains and reduce waste, AML3D’s patented WAM® process and ARCEMY® systems offer a compelling alternative to traditional metal part production.